Microcellular Injection Molding (Wiley Series on Plastics Engineering and Technology)

This book presents the most important aspects of microcellular injection molding with applications for science and industry. The book includes: experimental rheology and pressure-volume-temperature (PVT) data for different gas materials at real injection molding conditions, new mathematical models, micrographs of rheological and thermodynamic phenomena, and the morphologies of microcellular foam made by injection molding. Further, the author proposes two stages of processing for microcellular injection molding, along with a methodology of systematic analysis for process optimization. This gives critical guidelines for quality and quantity analyses for processing and equipment design. JINGYI XU, MEng, MSc, is an engineering manager at Engel Machinery who has been working in the injection molding industry for more than twenty-five years. A noted inventor and pioneer in the design of the microcellular injection molding system, Dr. Xu developed the key parts for reciprocating screw and tip for injection molding of microcellular foaming. Foreword by Lih-Sheng (Tom) Turng. Preface. Chapter 1: Introduction. Chapter 2: Basics of Microcellular Injection Molding. Chapter 3: Morphology of Microcellular Materials. Chapter 4: Materials for Microcellular Injection Molding. Chapter 5: Design of Microcellular Injection Molding. Chapter 6: Process for Microcellular Injection Molding. Chapter 7: Equipment and Machines for Microcellular Injection Molding. Chapter 8: Special Processes. Chapter 9: Modeling of Microcellular Injection Molding. Chapter 10: Post Processing and Property Test of Microcellular Injection Molding. Chapter 11: Markets and Applications of Microcellular Injection Molding. Chapter 12: Cost Saving for Microcellular Injection Molding. Nomenclature. Appendices.